Frames & Suspension

 

 

 

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Frames

It's time to take our first step into understanding the automobile. The best place to start is with the frame. The frame of the automobile is the main backbone. It acts just like the skeleton of bones we have inside our body. In our body, muscles organs, skin, and millions of blood vessels are attached to our skeleton. The car is very similar. The engine, wheels, body and electrical cables are all attached to the frame. It is the strongest part of the car.

As cars grew bigger, longer, and were made to carry more weight the wooden frames were made out of steel in the early 1910's. The steel shape followed the same shape as the former wood design, which was known as a ladder­rail frame.

When the early cars were first made, they were mostly old horse drawn wagons with an engine. The frame of the wagon was made of wood that supported the seat, springs and the axles. The early frames were straight, strong pieces of wood running from the front of the car to the back, usually called frame rails. Smaller pieces of wood that connected the two rails were called cross members. The cross members were used to support the engine and transmission. The wooden frame was standard in the early cars and continued in some foreign cars until the 1940's. The last car to use a wooden frame was the english sports car; the Morgan, which used a frame made of ash, until the mid 1970's.

As the automobile developed engineers realized that some types of cars, especially convertibles, required extra strength in the middle of the car. The "X" rail frame was developed. General Motors used the "X" rail frame on their Chevrolets and Pontiacs from 1958 ton 1964. The extra steel added weight to the car, but the resistance to a roll­over and handling improved. This was due to a lower center of gravity.

When the early 1950's came along engineers were quick to develop two new frame styles. The first style made by Nash, was the unitized construction or unibody.

The unibody is widely used today by most automobile manufactures. The unibody style was designed toward the safety of the passengers, by enclosing them in a steel shell or cabin. The cabin was formed from structural parts, side walls, and a floor pan that would enclose the interior of the passenger section. Steel frame sections would be bolted or welded to this cabin for the trunk, axles and engine. Peugot, from France used unibidy design as early as 1928. The first common North American car to use unibody, was the Chrysler Airflow in the late 1930's.

The other style that was made in the early 1950's was called the perimeter frame. This frame was like the old ladder frame but the middle, where the passengers sat, was wider than the front and back sections. Designers were able to make a "step­down'' floor pan for the passengers. This allowed the car to have a lower look.

Frames came a long way from the early wood design but their use as the main support for a car never changed. The trucks are still using the basic ladder­frame rail for the strong support needed; and race cars have progressed into different materials; like aluminum, magnesium and carbon­graphite frames.

The next time your Dad or Grandfather has the old car out; ask them if you could use the "creeper" and look under the car. See what type of frame the old car has.

Check out this link!

http://www.autoshop-online.com/auto101/susp.html

.... and this one...

http://www.autoshop-online.com/auto101/susp1.html

Your unit exam will be made up from the following list of questions:

Frames:

1. The two types of body and frame construction are:
                                    1. ________________________________
                                    2. ________________________________

Suspension:

2. Leaf springs must be _____________ mounted at one end to push the car forward, and able to         _________ at the other end to allow the spring to change length.

3. What is the advantage of coil springs over leaf springs?
        a) stronger    b) stiffer     c) better ride    d) quieter

4. Variable rate coil springs give good ___________ at light load, but are able to carry more _______.

5. What is the advantage of torsion bars over other types of springs?
        a) they don't sag    b) longer travel    c) adjustable    d) stiffer

6. What do shock absorbers do?
        a) absorb shocks    b) dampen spring action    c) set ride height    d) help springs

7. True  or  False  ?  Regular shock absorbers only affect ride height a little.

8. A shock works by restricting the flow of _____ through its' valves.
        a) oil         b) gas         c) water         d) air

9. A regular street shock works most on:    Compression     or     Rebound

10. What type of vehicle might you find a solid front axle on?
        a) road race cars    b) Volkswagen vans    c) hummers    d) trucks before 1960

11. Why did Ford decide to use twin  " I " beams on its' trucks?
        a) tougher    b) cheaper    c) easier to align    d) less shock and tire wear

12. On short and long arm independent front suspension, the upper and lower control arms pivot          on ____________________ at the inner end, and _______ _____________ at the outer end.

13. True   or   False  ?  A McPherson Strut suspension supports the weight of the car on the upper ball joint.

14. True   or   False  ?  In a McPherson Strut, the lower control arm only keeps the bottom of the strut in place and doesn't support any weight.

15. What is the advantage of McPherson Strut suspension ?
        a)  cheap         b) better handling          c) better ride         d) lighter

16. Trailing arm front suspension was used in what make of car?
        a) Ford trucks up to 1960    b)   Chevettes    c) Corvairs    d) Beetles

17. What does a stabilizer bar reduce in corners?
        a) yaw         b) roll         c) pitch         d) clearance

Steering
    -Parallelogram

18. With parallelogram steering, what type of steering box is used ?
        a) power         b) rack and pinion         c) worm and sector         d) manual

19. What part connects the center link to the steering arm, and is used to adjust toe in ?
        a) Pittman arm         b) Idler arm         c) Ball joint         d) Tie rod

    - Rack and Pinion

20. It is usually immediately apparent which type of steering system a car has, simply by driving it down the road. Why ?
        a)  no lash         b) more control         c) better ride         d) better handling

Wheel Alignment

21. What does Caster do ?
        a) allows for road crown                       b) allows for body sway   
        c) allows for front end looseness         d) centers the wheels

22. True   or   False  ?  Caster affects tire wear slightly.

23. If Caster is greater on one wheel than the other, what will the car be like to drive?
        a) it will pull    b) it will sway    c) it won't corner well    d) the tires will wear

24. Caster is increased by moving the lower ball joint:   
        a) forward     b) rearward     c) inward    d) outward

25. If a car has positive camber, the top of the wheel is;
        a) closer to the car centerline     b) farther from the car centerline
        c) centered                                    d) none of the above

26. True   or   False  ?   Camber affects tire wear only slightly.

27. Camber is increased by moving the lower ball joint: 
        a) inward    b) outward     c) forward    d) rearward

28. What does Camber do ?
        a) centers the wheels                     b) allows for front end wear
        c) makes the inside wheel turn sharper than the outside wheel.
        d) allows for road crown and body sway

29. True   or   False  ?   McPherson Strut suspension sometimes has non - adjustable camber.

30. Toe - in means the front of the tire is :   Closer To   or   Farther From   the car center line.

31. True   or   False  ?   Toe drastically affects tire wear.

31. Rear wheel drive cars usually have   Toe In   or    Toe Out  ?

32. Front wheel drive cars usually have   Toe In   or    Toe Out  ?

33. Toe is always adjusted by moving what parts? ( choose one )
       a)    Shims        b)     Cams        c)    Tie rods    d)    Steering arms

34. Which of the following will  NOT  cause shimmy ?
        a)   Worn idler arm   b)   Worn ball joints   c)  Separated tire   d)  Wheel balance

35. Which of the following will NOT cause pull ?
        a) Uneven tire pressure.  b)  Unequal caster   c)  Unequal camber  d)  Non - matching tires

36. Feathered tire wear is caused by:
        a) excessive toe  b)  excessive  camber  c)  excessive caster   d)  high speed cornering

37. Tires worn in the middle of the tread are caused by:
        a)  low tire pressures  b)   excessive toe  c)  laying rubber  d)  excessive tire pressure

Tires

38. Which of the following materials is NOT used as a carcass material?
        a)  polyester    b)   nylon    c)   cotton   d)   rayon

39. True   or   False  ?   Tube type tires are safer than tubeless tires

         P 245 V R 60 X 16

40. In the above tire size:
        a) P means : _____________________________
        b) 245 means: ____________________________
        c) V means: ______________________________
        d) R means: ______________________________
        e) 60 means: ______________________________
        f) 16 means: ______________________________

41. The difference between radial ply and bias ply tires is:
a) radials have the carcass plies at 90 degrees to the tread
b) radials have belts, bias plies don't
c) radials have no bead wires
d) radials have more tread

42. True    or    False ?     A P185R70x13 is taller than a P185R75x13 tire.

43. What is the purpose of the drop center of the rim?
        a) sets the wheel offset    b) allows the tire to be mounted and dismounted.    c) mounts the wheel to the axle.     d) keeps the tire from coming off the rim.

44. What are three advantages of radial ply tires?    a) __________________________
        b) _______________________________ c) ________________________________

 
 

 

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